Machine Overview:

The pipe bending machine of this system coversφ6mm toφThere are 14 different models of 457mm pipe outer diameter.The armless heavy-duty pipe bending machine is a three-dimensional pipe bending machine with excellent flat and three-dimensional large pipe bending capabilities. Due to the design of the armless patented technology, the bending of the equipment has a unique effect. Using industrial computers or industrial grade touch screens and PLC program software control technology, suitable for pipe processing in industries such as ships, boilers, petroleum, chemical, and machinery.

Main features of the machine:

Ø This CNC pipe bending machine is an electro-hydraulic servo type CNC pipe bending machine with one layer mold, which bends clockwise.

Ø By using embedded industrial computers to control the actions of equipment, the control performance is more stable than that of ordinary industrial computers.

ØThrough the human-machine interface dialogue mode, all parameters can be inputted through the touch screen.

Ø This CNC pipe bending machine is controlled by two or three axis servo motors, which are: 1. feeding; 2. Material transfer; Or curved.

Ø The positive thrust adopts servo motor drive, which can make it easy to bend small radii.

ØYou can directly input the Y, B, C parameters or 3D coordinate X, Y, Z values for bending pipe processing. The system automatically generates bending pipe processing parameters, and the input X, Y, Z can be directly converted into Y, B, C values.

ØBased on the input bending parameters, directly display the 3D graphics of the pipe fittings.

Ø The compensation value for bending rebound is automatically calculated based on the actual measurement data of rebound. If there are differences in actual bending, the rebound coefficient can be modified or manually compensated to improve the bending accuracy.

Ø During automatic operation, it can be executed in single steps or paused, allowing manual intervention when bending special fittings.

ØThe machine is operated using a dual hand console, which has both pause and emergency stop functions.

ØIt has automatic and manual functions. When starting the next cycle after one cycle, use both hand buttons to start or set a pause time for continuous cycles. When an emergency stop is needed, use the emergency stop button.

ØThe control system has a digital interference protection function. After inputting the bending parameters, the system performs safety checks based on the input parameters and other information. When there is interference, an alarm prompts the operator. Pipe fittings that meet the requirements of a very small bending radius in the bending diagram.

Ø The software has the option to choose between coreless or coreless bending, improving the efficiency and quality of pipe bending.

Ø The software has the function of accurately calculating the cutting length of pipes based on the rebound and extension of material data.

Ø During programming, the system has an automatic mirror editing function to facilitate the quick editing of symmetrical fittings.

Ø When editing and modifying the bending program, a bending radius can be added or removed at any position.

Ø After the program is edited, it can be renamed to another program name.

Ø During the bending test, manual disassembly can be used to observe interference points and modify actions to improve efficiency.

Ø The feeding, bending, and rotating axes all have multi-level speed options.

Ø Simultaneously equipped with single direct feeding and multiple clamping feeding methods.

Ø The position of material waiting, safety position, wheel mold interference position, guide mold interference position, etc. can all be set.

Ø Multiple safety data can be set to avoid machine collision failures.

Ø The optional automatic lubrication function can be activated or deactivated through software selection.

Ø The machine is equipped with an anti wrinkle module that reduces wrinkles on the inside of the pipe fittings.

Ø Machine installation of a core rod device to improve the roundness of pipe fittings.

Ø It can provide password protection for programs and data, divided into operation level, programming level, and maintenance level.

Ø Equipped with power-off memory function, data can be permanently saved.

Ø The main operating interface of the machine is in Chinese, which is intuitive, clear, and easy to operate.

Ø Capable of storing 200 bends per part and 100000 parts.

Ø Adopting the WINDOWS operating system.

Ø The operating interface is a 17 inch color touch screen.

Ø Programs can be exported and imported through functions such as USB drives.

Ø The main structure, main components, mechanical system, hydraulic system and components, electrical system and components of the equipment are arranged in a reliable and reasonable manner, facilitating normal operation, maintenance and upkeep.

Ø Install grounding devices with anti leakage, anti overload (overvoltage or overcurrent), anti electromagnetic interference and other configurations, and set limit protection functions in key areas.

Ø After entering the pipe fitting parameters, the system can automatically edit and convert the entered pipe fitting parameters into machining process instructions.

Ø Jinmasun pipe bending machine CNC system software meets the requirements of automated production such as robot loading and unloading in the later stage.

Ø Provide optional offline simulation software, which can be used to edit bending process files on the office computer, and 3D interference inspection software can be selected for bending demonstration and judgment. It can also be directly processed through a USB program.

Ø Safety features such as safety carpets, laser scanners, and safety guardrails can be selected.

3. 3D data reading and 3D digital measurement reverse compensation function

The Jinmasun brand CNC pipe bending machine can read three-dimensional digital models (such as. * CATPart,. * STP) and automatically convert them into equipment working parameters. It has the function of calculating compensation for bending rebound database and performing reverse compensation based on the actual values measured by the measuring instrument. It can communicate in real-time with measuring equipment such as TubeIspect and articulated arm measuring instruments, and is compatible with actual bending processing data of the catheter. Capable of online measurement and automatic reverse correction of bending process parameters. Equipped with an interface for communication with robots, establish a production line with fully automated loading and unloading functions for robots.